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Title: Design and performance of cold bent glass
Author: Datsiou, Kyriaki Corinna
ISNI:       0000 0004 7224 9307
Awarding Body: University of Cambridge
Current Institution: University of Cambridge
Date of Award: 2017
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The demand for flat glass is high and increasing significantly in the building industry as a direct result of architectural requirements for lightness, transparency and natural light. Current architectural trends require glass in curvilinear forms for smooth free-form façades. Two principal challenges arise from this: to cost-effectively produce the desired curvature and; to ensure its safe performance after exposure to ageing. The recent availability of high strength glass provides an opportunity to address the first challenge by developing cold bent glass. Cold bending involves the straining of relatively thin glass components, at ambient temperatures, and is a low energy and cost effective manner of creating curvilinear forms. However, cold bending is not yet widely established as a reliable method. The aim of this thesis is to develop the understanding of cold bent glass during the bending process and to evaluate its post-ageing performance. This thesis, firstly, investigates the mechanical response of monolithic glass plates during the cold bending process. The stability of cold bent glass is investigated experimentally by bending it in double curved anticlastic shapes. A parametric numerical analysis involves different boundary conditions, geometrical plate characteristics and bending parameters. The principal outcome is that a local instability, now termed cold bending distortion, occurs when certain displacement limits are exceeded and could degrade the optical quality of the glass. An evaluation procedure is also formulated to set limits and aid designers/manufacturers to predict the mechanical response and the optical quality of the glass. Cold bent glass is subjected to permanent bending stresses throughout its service life and therefore, its strength degradation after ageing needs to be quantified. Analytical, experimental and numerical investigations are undertaken in this thesis to identify the most effective method for estimating glass strength (evaluation of destructive tests, required number of specimens, statistical analysis methods and sub-critical crack growth). The limited availability of naturally aged toughened glass and the absence of a reliable ageing standard impede the evaluation of its aged performance. Therefore, a parametric experimental investigation of artificial ageing methods on glass is undertaken in this thesis. A procedure for the evaluation of the strength of aged glass is finally, formulated to allow the selection of artificial ageing parameters that correspond to a target level of erosion. The knowledge on artificial ageing and strength prediction acquired above is finally implemented on different types of glass to determine their strength after ageing and assess their safe use in cold bending / load bearing applications. The investigation showed that fully toughened glass has a superior performance to chemically toughened or annealed glass. Overall, the research presented in this thesis demonstrates that high quality cold bent toughened glass can be created when certain applied displacement limits are respected. These can be used as a safe, cost-effective and energy efficient replacement to the more conventional hot bent glass. However, cold bending / load bearing applications in which the stressed glass surface is exposed to ageing, require glass with a relatively high case depth such as fully toughened or bi-tempered glass.
Supervisor: Overend, Mauro Sponsor: Engineering and Physical Sciences Research Council (EPSRC) ; Onassis Foundation
Qualification Name: Thesis (Ph.D.) Qualification Level: Doctoral
Keywords: glass ; cold bending ; glass plates ; instability ; fully toughened glass ; chemically toughened glass ; optical quality ; artificial ageing ; natural ageing ; glass strength ; statistical analysis ; subcritical crack growth ; stress corrosion ; destructive testing ; fractography ; annealed glass ; optical distortions ; finite element analysis ; residual surface stress ; optical quality design guidelines ; artificial ageing guidelines ; glass strength degradation ; Weibull statistics