Title:
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Cu2ZnSnS4 nanoparticles : from structure to photovoltaic devices
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The need to resolve the energy shortage and environmental pollution leads to
improving and exploiting thin films for photovoltaic (PV) applications. The current
promising PV technologies are CdTe and CuInGaSe2 (CIGS), which have achieved
high efficiencies and already reached the commercialisation stage. However, the
scarcity of elements like indium and tellurium has limited the deployment of these
technologies on a terawatt scale. A search for alternative materials has become
crucial to replace and overcome current technology limitations. Copper zinc tin
sulfide (Cu2ZnSnS4 or CZTS) has attracted a lot of attention as a potential alternative light-absorbing material that consists of abundant elements, non-toxic and
inexpensive. Furthermore, CZTS has a direct band gap of 1.4-1.6 eV and high light
absorption coefficient of 104 cm-1, which favourably matches the solar spectrum.
CZTS material's have reached efficiencies up to 12.6%, as prepared by a
hydrazine-based solution method. The danger of this reaction due to hydrazine
auto-ignition temperature of 24°C and flash point of 38 °C makes this method
unreliable for large-scale production. However, the efficiency gap between CZTS
and CIGS is still large, with a conversion efficiency of around >22% for CIGS solar
cells. CZTS shows lower open-circuit voltage, Voc, lower short-circuit current
density, Jsc, and smaller minority-carrier lifetimes. These deficiencies could be
related to the formation of defects in nanocrystals that cause trapping or
recombination of carriers.
This thesis aims to study the structure and defects in CZTS nanocrystals
using transmission electron microscopy (TEM)-based techniques. The hot-injection
method was used to synthesize CZTS due to the ability to produce large-scale and
high-quality nanocrystals. In addition, CZTS nanoparticles growth was investigated
after deposition on Molybdenum on glass substrate, providing annealing conditions
that significantly improved grain growth to be suitable for PV applications.
A detailed analysis of the CZTS crystal structure was undertaken, confirming
a kesterite (tetragonal) structure of annealed CZTS nanocrystals. Furthermore, a fingerprint map for CZTS was obtained using selected area electron diffraction
(SAED) and convergent beam electron diffraction (CBED). These techniques
provide an approach enabling to distinguish CZTS from secondary phases such as
ZnS that have a negative impact on the solar cell performance. Bright-field and dark-field were used to visualize the extended defects exhibited in nanocrystals.
Nanocrystals showed that growth of defects in the form of lamellar twinning and
dislocations occurred in the {112} planes, which are the preferential growth
direction of annealed CZTS. The presence of these defects results in a local change
to hexagonal phases in lamellar twinning boundaries.
Moreover, high-angle annular dark field (HAADF) imaging was used to obtain high-resolution images of CZTS nanocrystals at a sub-O.l nm resolution that
visualized the CZTS crystal unit cell, showing for the first time all atoms of Cu, Zn, Sn, and S are presented. These images allow to investigate the formation of antisite defects that have a significant impact on CZTS performance. These defects formed antisite domain boundaries that lie in different planes, causing disorder on the Cu, Zn, or Sn sites with some of the boundaries affecting local changes in stoichiometry. These studies can provide key information on the defects occurring at the atomic scale that have important consequences on CZTS devices' performance.
The growth of nanocrystals 'on molybdenum substrates was also
investigated to improve the grain size and the electronic properties of the material.
An annealing condition is established that achieved a significant improvement in
nanocrystals grain size from the initial average size of as-grown nanoparticles of
~7-12 nm up to 1 μm grain size. Annealing under hydrogen atmosphere with
additional to SnS and S in a powder form was used to improve the nanoparticles
growth. In addition to present a comparison of nanoparticles growth under other
annealing conditions including nitrogen atmospheres and additional elements and
binaries such as Na2S, SnS and S. The presence of hydrogen demonstrated an
annealing atmosphere produces a significant improvement in nanocrystals growth
compared with other annealing atmospheres.
A promising efficiency is achieved for the CZTS solar cell of (0.8 %), Voc (253 mV), Jsc (6.84 mA/cm2), fill factor (FF) (45.9%), Rs (44.9 Ώ cm2), and Rsh (169.7 Ώ cm2) with a cell configuration (glass/Molybdenum/CZTS/CdS/intrinsic-ZnO)/Aluminum doped ZnO (AZO)/NiAl).
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