Title:
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Performance of high output turbocharged vehicle diesel engines
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Present trends indicate that further development of the
diesel engine is largely dependent on its association with an
exhaust driven turbocharger. High specific power output from a
turbocharged vehicle diesel engine may be limited by narrowing
compressor flowrange and low turbocharger efficiency at high
pressure ratio. Two-stage (series) turbocharging is a potential
method of overcoming these limitations.
The complexity of two-stage turbocharged engine with inter
and aftercooling, the large number of components involved and the
wide operational range of modern automotive diesels call for more
work on this subject. Good engine torque back-up and transient
response should be prime objectives. This work examines the
performance of a two-stage turbocharged diesel engine matched at
low speed to produce good torque back-up. The relative sizes of
the two turbines were selected to ensure good overall system
efficiency over the engine operating range. Furthermore, a waste
gate was fitted between the turbines in order to help maintain a
power balance between the high and low pressure turbochargers
over the speed range of the engine. Two different arrangements
of the turbocharging system were tested. first, the
'Conventional' arrangement where the waste gate outlet port is
connected to the outlet exhaust pipe. Secondly, the
'Non-Conventional' arrangement where the waste gate outlet port
A comprehensive model, based on the 'filling and emptying'
concept, has been extended to predict the performance of the
engine with the waste gate arrangements. Detailed analysis of
the waste gate response as well as the effects of partial
admission conditions on the performance of a twin-entry turbine
are included in the model. The prediction results are used to
study the feasibility of uprating a conventional, 11 bar maximum
BMEP, turbocharged engine to about 24 bar maximum BMEP.
An extensive experimental program, using a computer
controlled test bed facility, was carried out to measure the
steady state and transient engine performance. The results were
used to validate the theoretical model and to compare engine
performance with the two waste gate systems. Experimental and
predicted data showed favourable agreement, in most cases within
the accuracy of the measurements and the component
characteristics of the engine system. Comparisons of different
two-stage turbocharging systems showed that a law speed match in
conjunction with a waste gate improved the engine performance
particularly at low speed. Engine acceleration response was
considerably better as a result of the good torque back-up
achieved.
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