Title:
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Design, development and experiments to investigate the effect of elastic follow-up on creep stress relaxation in austenitic steels
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Elastic follow-up represents a boundary condition that lies between constant load
and constant strain control (stress relaxation). This condition is known to exist in
many engineering components operating at high temperature. The subject of this
dissertation is the study of creep stress relaxation with and without elastic follow-up
in 316 Type austenitic stainless steel at 550°C, involving the design and development
of a new experimental test system based on a three bar model.
The mechanical response and elastic follow-up in the three bar model is fully
described in order to provide the fundamental theory for the following experimental
design and data analysis. Three test rigs (Rig 1, 2 and ENGIN-X rig 3) were
designed and built to conduct conventional stress relaxation tests with different
values of elastic follow-up factor. The ENGIN-X rig 3 can also be used in the
EN GIN-X neutron beam line with the purpose of observing the evolution of the
lattice strains at different crystallographic planes under different loading conditions.
The experimental results illustrate that the presence of elastic follow-up decreases
the stress relaxation rate and introduces additional strain accumulation in the
specimens. Our short term neutron diffraction measurements show that the
intergranular stresses between different grains families remain constant during the
tests irrespective of the degree of elastic follow-up, and elastic follow-up has no
effect on the redistribution of lattice strains.
In addition, a group of creep laboratory and an in-situ neutron diffraction
anelasticity tests were conducted to study the effect of applied stress and creep
history on internal stress. The creep laboratory anelasticity tests show that the
internal stresses are proportional to the applied stress, and are only slightly
influenced by the creep deformation. The in-situ neutron diffraction anelasticity test
shows that the intergranular stresses between different grains families may
contributed to anelasticity partly.
A number of creep stress relaxation models were developed and based on the RCCMR
creep equation and average creep rate law in order to predict the stress
relaxation and elastic follow-up behaviour. The corresponding constants in the
models were obtained from constant load creep tests. The predictions show that the
RCC-MR strain hardening or differential strain hardening models with considering
of global creep strain in specimens gave the best prediction. It was found that the
consideration of internal stress in a model did not improve the prediction due to the
incomplete understanding of the internal state during creep.
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