Title:
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Material characterisation using nonlinear ultrasound
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Accurate monitoring of creep- and fatigue-based degradation in engineering components has
become increasingly important within the power generation industry in recent years. One feature
associated with the presence of such degradation, particularly in its early stages, is a certain
amount of 'nonlinearity' in the ultrasonic response of a component. This nonlinear response
is known to be sensitive to microstructural changes in the propagation medium, even before
the stage where larger-scale features of damage may produce a measurable linear response.
Measuring changes in signal nonlinearity therefore represents a promising means of material
characterisation during the onset stages of component deterioration.
The work in this thesis is based on the second hannonic generation method - an ultrasonic
inspection technique which exploits the generation of higher harmonics in a nonlinearly propagating
sinusoidal signal. Many recent experimental studies have found second harmonic measurements
to be a strong indicator of increasing levels of creep and fatigue damage in laboratory
specimens. However, while the theoretical aspects of harmonic generation in solids are generally
quite well understood, the practical implementation of the technique is still at a relatively
early stage in its development. Because of this, damage assessment experiments have generally
only been qualitative in their estimations of nonlinearity.
A large part of the work here is aimed at exploring improvements to the ways in which harmonic
generation measurements are made and interpreted. Firstly, by developing a model representative
of a typical measurement, the effects of various experimental parameters on the accuracy of
the outcome are assessed. Here, theoretical and experimental results show that significant improvements
in measurement interpretation can be made by including factors which are generally
overlooked. The model is then used to explore alternative practical methods of implementation
of the technique. Here a single-sided measurement configuration is explored, the feasibility of
which is confirmed experimentally. Finally, a method is proposed to provide an increased level
of detail regarding the distribution of nonlinearity within a component.
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