Title:
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Self-healing composites via metal triflate catalytic curing agents
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This research focuses on the development and implementation of novel self-healing
chemistries for fibre reinforced polymer (FRP) composite materials that are cost effective,
compatible with the host epoxy-based matrix material, stable to environmental conditions
(i.e. air and moisture) and achieve high healing efficiencies after the initial fracture event.
The initial 'proof of concept' study involved identifying a suitable catalytic curing agent
that was capable of initiating the ring-opening polymerisation (ROP) of epoxides, to restore
the fracture toughness of the host epoxy matrix after a fracture event had occurred.
The solid-state Lewis acid catalytic curing agent, scandium(III) triflate (Sc(OTf)3), was
selected as the healing agent and the healing efficiency was quantitatively evaluated using a
tapered double cantilever beam (TDCB) test specimen geometry. To provide an efficient
delivery method for the epoxide constituent, microcapsules containing diglycidyl ether
bisphenol A (DGEBA) epoxy resin and a non-toxic solvent, ethyl phenylacetate (EPA),
were synthesised via an in situ urea-formaldehyde microencapsulation procedure. Autonomous
(AUTO) test specimens containing embedded Sc(OTf)3 particles and DGEBAEPA
microcapsules, resulted in >80% recovery of the host matrix fracture toughness value.
Heating at moderately raised temperatures accelerated the ring-opening polymerisation
(ROP) of the epoxy resin.
Due to the inherent volume limitations of a microcapsule-based system, a bio-inspired
microvascular geometry for self-healing agent delivery was implemented into glass and
carbon FRP composites, to facilitate the repair of large internal damage volumes. Thermal
cure analysis and mechanical characterisation of the metal triflate-initiated self-healing
polymers were also investigated to optimise cure conditions at low temperature and to
investigate the influence of reagent loadings on the mechanical properties.
Suitable self-healing agents were externally injected into a double cantilever beam
(DCB) test specimen geometry via 0.5 mm microvascule channels located on the composite
laminate mid-plane, where the healing agent was left to autonomously wet out the
exposed fractured crack planes. Initially, pre-mixed and non-mixed self-healing agents
were evaluated in glass FRP (GFRP) DCB test specimens and left to cure at moderately
raised temperatures, to provide healing efficiency values of >99% for fracture toughness
and load, at the point of crack initiation. To assess the transfer of this technology to
carbon FRP composites, DCB test specimens were manufactured using out of autoclave
(OOA) techniques that contained embedded Sc(OTf)3 catalyst on the composite laminate
mid-plane. The catalyst was subsequently exposed during testing via the propagating
crack. Fractured specimens were injected with an epoxy-EPA solution to initiate healing
and provide a 60% restoration of the initial fracture toughness value after 24 hours at 80
QC. This research, therefore, demonstrates the tailorability of the underpinning chemistry
of this self-healing system, across a variety of delivery systems, in epoxy-based polymer
composite materials.
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