Title:
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The application of ultrasound in the bioconversion of brewer's and distiller's spent grains to bioethanol
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In recent years bioethanol (fuel ethanol derived through fermentation) has
become the leading alternative to currently utilised liquid transportation fuels,
possessing the benefits of being both sustainable and carbon neutral. If this
position is to be maintained, it is clear that the feedstocks and processes
used during its production have to be a major focus for the future direction of
research, not only within the context of bioethanol but all biofuels in general.
In terms of future sustainability, it is important that biofuel production should
be derived from waste materials which exhibit limited potential for use in
other applications. In this manner, food-to-fuel debates can be circumvented.
Lignocellulose represents a readily available biowaste material for
biofuel generation. The brewing and distilling industries in particular are
uniquely placed to exploit the conversion of lignocellulose to bioethanol,
through the utilisation of the millions of tons of spent grains produced
annually by distilleries across the globe. Conversion of spent grains (SG) to
bioethanol represents one of the most attractive and indeed challenging
opportunities for meeting demand for sustainable bioethanol production.
However it presents considerable challenges in terms of costs of production
and associated energy balances. Enzyme costs are a particularly challenging
issue and any technological developments which have potential to increase
cellulolysis and decrease cellulase enzyme dosage are of distinct
importance. Additionally, current pre-treatment approaches rely heavily of the
use of acids during the pre-treatment stage. This generates a variety of
compounds which are inhibitory to fermentation (e.g. acetic acid, furfural)
and lead to low ethanol yields. Research which can reduce enzyme loading
or improve low temperature pre-treatment are of significant importance.
The research described here sought to evaluate the use of ultrasound
in the pre-treatment and enzymolysis of spent grains. The use of acid in the
pre-treatment and enzymolysis of SG was optimised to provide a benchmark
for novel hydrolysis techniques. Ultrasound (20 kHz) was assessed as
a pre-treatment technique in its own right as well as in combination with
various oxidising chemicals such as ozone and hydrogen peroxide.
Additionally, high frequency ultrasound (>500 kHz) was investigated in terms
of its effect upon the activity of the enzymes involved in SG hydrolysis. A
number of yeast species (S.cerevisiae, P.stipitis, K.marxianus, P.
tannophilus and C. shehatae) were then evaluated for their ability to ferment
the mix of five and six carbon sugars liberated during enzymatic hydrolysis of
SG.
Ultrasound was found to be effective in enhancing combined ozone
and hydrogen peroxide pre-treatment of SG, although not as effective as the
use of acid. Additionally, ultrasound was shown to significantly enhance the
activity of cellulose, xylanase and ~- glucosidase, with the magnitude of the
increase highly dependent on frequency and output power. The research
presented here has expanded knowledge in terms of the effect of ultrasound
upon lignocellulose as well as the enzymes involved in its digestion.
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