Title:
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Preparation and characterisation of cellulose nanofibre reinforced polymer composites
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The principle objective of this project was to optimise extraction of cellulose
nanofibres from banana tree and rye grass feedstocks and to investigate the potential
use of these products as high value-reinforcing agents in thermoplastic polymers,
particularly in polyvinyl alcohol (PV A) and polyethylene (PE). To this end, in
association with the Agri-Food and Biosciences Institute (AFBr) in Belfast, the
following extraction techniques were investigated to obtain cellulose nanofibres from
these natural fibre sources: (i) chemical modification, involving mercerisation, acid
hydrolysis and chemical bleaching; (ii) mechanical treatment, using a high speed
(Turrax) mixer and high pressure microfluidisation and (iii) chemical and
mechanical (chemo-mechanical) processes, by combining TEMPO-oxidation and
high pressure microfluidisation. The nanofibres produced were characterised using
scanning electron and transmission electron microscopy, particle size measurement
(static image analysis and laser diffraction), chemical analysis (zeta potential
analysis, fourier transform infrared spectroscopy and x-ray diffraction), and
thermogravimetric analysis. It was especially evident that the chemo-mechanical
procedure yielded higher aspect ratio nanofibrils, a greater yield and higher
crystallinity, than nanofibrils made by solely chemical or mechanical treatments.
The cellulose nanofibres obtained were subsequently incorporated into PVA by a
solution casting technique. The effect of different treated nanofibres on the
mechanical, structural and thermal properties of these composites was determined. It
was notable that banana nanofibres made by TEMPO-oxidation and high pressure
microfluidisation showed phenomenal reinforcing effects in the PVA.
Furthermore, ryegrass nanofibre, derived from the high speed Turrax mixer, was ,
incorporated into PV A and PE by using more commercially acceptable melt
processing procedures, involving surface treatment of the nanofibres using silane
coupling agents, their pre-dispersion in a PVA carrier, twin-screw extrusion
compounding and compression lamination methodologies. Varying degrees of
success were seen, from poor dispersion using cryogenically milled nanofibres,
yielding little effect on mechanical properties, to very significant enhancement with
melt processable PVA, being of a similar order to solution cast nanofibre-reinforced PVA
To assess the relative reinforcing efficiency of cellulose nanofibres, conventional PE
composites were also made using macro-scale banana and sisal fibres. To aid
compatibility and enhance interfacial bonding between fibre and matrix in this
system, maleic anhydride modified polyethylene was applied with both nano- and
macro- fibre variants. By way of example, there was a 100% improvement in tensile
modulus of conventional banana fibre-reinforced PE composite with a 30 wt%
loading of micron-sized banana fibres, whereas a 300% improvement was recorded in tensile modulus for cellulose nanofibre-reinforced PVA with only 5 wt% of
cellulose nanofibres.
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