Title:
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An investigation into some of the factors affecting the sintering of alumina
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The present work was carried out to determine the effect
of different factors on the sintering of alumina using volume
shrinkage as the sintering criteria, and to examine the mechanism
of sintering over the temperature range 1200°C to 1950°C.
Up to 1450°C this work agrees with the accepted theory of
sintering by volume diffusion (shrinkage proportional to time to
the power of two fifths), whereas, above 1450°C this work was
found to differ from. the present-day theories of other workers,
by giving a time relationship of a one fifth power. An
explanation has been formulated using the concept of an exponential
rise in the equilibrium concentration of vacancies present in
the crystal lattice affecting the concentration gradient of defects
from the particle junctions to the surface.
The effect of preferring at temperatures below that at
which sintering begins has been known empirically for some
years, The present work explains this behaviour by considering
the diffusion of atoms along the surface of the particles to
give the formation of necks prior to shrinkage.
Sintering from 1770°C to 1950°C was performed in
vacuo and the temperature range was extended below 1770°C
to 1600°C to compare the results with those obtained in air.
The disparity observed has been explained on the basis of
evaporation of high-energy areas giving a lower driving force
for sintering and subsequent lowering of the shrinkage values
compared with sintering in air
A comparative examination of the effect of particle size
and shape indicates the importance of the initial particle size
as a control of the degree of sintering,
The effect of additions of 1%, 5%, 10% liquid using
sodium silicate as a liquid former, shows that an appreciable
amount of liquid is not necessary for liquid-phase sintering,
and that for the solution-precipitation stage only enough liquid
need be present to form a lens at the particle junctions, With
1% liquid addition no liquid-phase sintering occurs, but
enhanced solid state sintering is observed due to formation of
b-alumina Na2O 11 A1203.
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