Title:
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A novel biomechatronic above knee prosthetic device based on dynamic coupling effect
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Every year, thousands of above-knee amputations are carried out around the
world due to circulatory problems, complications of diabetes, or trauma. The loss in
mobility results in a degradation of the quality of life of the amputees. Therefore,
there is a real need to develop an efficient lower limb prosthesis to restore mobility
functions.
The current trends in knee prostheses research are limited to either purely
passive (mechanical), actively controlled using adaptive damping, or actively driven
(powered) knee prostheses. Attempts to develop actively powered knee prostheses
have sought to completely replace the muscle activity with an actuator. However,
they do not take into consideration the fact that the human muscle works either
passively or actively according to the phase or task. Hence, there is a lack of
research in developing a prosthetic knee based on a hybrid approach (semi-active),
which behaves closely to the natural functioning of a limb.
This research involves the design and development of a novel
electromechanical semi-active prosthetic knee that is back-driveable when operating
passively under the influence of gravity. It also takes advantage of the dynamic
coupling interaction between the amputee's stump and the prosthetic knee. The
mechanism is driven in active mode via a de permanent magnet motor and a ball
screw. In addition, this mechanism is back-driven by either the gravity forces or the
dynamic coupling energy in the passive mode.
This research, based on extensive investigations, provides the key design
factors and parameters that affect the prosthetic knee performance. The assembly
modes, the governing kinematic and dynamic relationships of the proposed knee
mechanism are presented. The research also covers the study of the energy reflected
from the hip to the prosthetic knee due to the dynamic coupling effect. This dynamic
coupling is generated due to the change in the kinetic, and the potential energies of
the segments and it is controlled by the kinematic parameters of the hip.
A finite element model (FEA) was developed for the CAD model, and
normative data for the ground reaction forces and the knee trajectory for level
ground walking were applied and imported to the model. The FEA was used to
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check the von Mises stress in addition to the factor of safety for the main parts and
components under the required loads and trajectories. A prototype of the proposed
system was then manufactured.
Experiments were carried out on the prosthetic knee for three prosthesis
weights to characterise its performance in both open and closed loops for the active
mode. Furthermore, the passive mode performance was tested for three prosthesis
weights and braking (damping) scenarios due to braking torques. Furthermore, the
dynamic coupling effect was tested, and the results showed that the energy
generated by dynamic coupling helps to reduce the power consumption by the motor
in the active mode if it works in the same direction. This leads to more efficient
lower limb prostheses, and paves the way to significant improvements in prosthetic
knees.
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