Title:
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Activated carbons from polymeric wastes and their characteristics
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Conversion of polymeric waste such as plastic and biomass waste to activated carbons
via pyrolysis-gasification would be a promising alternative to treat this waste and also
produce higher value adsorbent materials.
Three different polymeric waste samples pave been investigated to produce activated
carbons using a fixed bed reactor. The samples were acrylic textile waste, carbon fibre
composite waste and cotton stalk biomass waste. Pyrolysis of samples was performed at
different temperatures to recover char/carbon fibre, wax/oil and combustible gases.
Steam activation of the pyrolysis chars and recovered carbon fibres was carried out at
different activation temperatures and for different durations of activation. In addition,
chemical activation and eo-activation of cotton stalk waste samples using phosphoric
acid was also carried out in nitrogen and steam/nitrogen atmospheres at different
impregnation ratios and temperatures. A wide range of analytical techniques were used
to characterise the raw materials and product gases, wax/oil, chars/recovered carbon
fibres and activated carbons.
The wax/oils, derived from the pyrolysis of acrylic textile waste and carbon fibre
composite waste, indicated that they were highly nitrogenated. The gaseous products
evolved during the pyrolysis consisted mainly of H2, CH4, C2H6, C3Hg and where cotton
stalks were used, high concentrations of CO and CO2. The chemical transformations of
chars derived from acrylic textile waste were investigated using FTIR which showed
that the formation of condensed aromatic rings with nitrogen at high temperature. The
recovered carbon fibres from the carbon fibre composite waste showed very good
mechanical properties with up to 93% of that of virgin carbon fibres. The surface area
and porosity of physically activated carbons were related to the activation temperature
and activation time. Maximum surface areas produced were 752 m2 g" for activated
carbon derived from acrylic textile waste, 873 m2 gol for activated carbon fibres and 636
m2 gol for activated carbon derived from cotton stalks waste. Chemically activated
carbons, produced from cotton stalks waste using phosphoric acid, showed high surface
areas of ~ 1700 m2 gol. The surface area and porosity were related to the impregnation
ratio and activation temperature. Co-activation of cotton stalks using phosphoric acid
under steam/nitrogen atmosphere led to a considerable increase in both the surface area
and porosity of activated carbons compared to that produced using phosphoric acid
under nitrogen atmosphere.
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