Title:
|
Cold start and hydrocarbon emissions of a spark ignition engine fuelled with ethanol-gasoline mixtures
|
In recent years there has been a renewed interest in the use of ethanol as a future fuel
for spark ignition engines. The finite availability of oil coupled with concerns about global
warming and CO2 emissions has led to an increase in the use of ethanol which is
produced from biomass. Generally ethanol is blended with gasoline to make an
automotive fuel with the most common blend being E85 (85% ethanol and 15% gasoline
by volume), which is used in Sweden and in the USA. Unlike gasoline, ethanol is a
single component fuel which has a low volatility especially at low temperatures which
means that cold-starting a spark ignition engine with ethanol-gasoline fuel blends is
more difficult. In Europe cold-starting emission testing must be completed at ambient
temperature and -7°C. During cold-starting tests with ethanol-gasoline blends high
fuelling levels are required to form a combustible mixture and start the engine which
results in high hydrocarbon emissions.
This study investigates the start performance of a range of ethanol-gasoline blends in a
port fuel injected spark ignition engine. Tests are completed at both ambient
temperature at -rc and the start performance is characterised by the fuelling levels
required to start the engine, the emissions of hydrocarbons and the fuel unaccounted
for during the test.
The optimum first start fuelling level is highly dependent on the proportion of ethanol in
the fuel. The lower volatility of the ethanol fuel blends meant that it is harder to form a
combustible mixture without injecting high levels of fuel. The high fuel injection rates
result in high levels of liquid fuel being inducted into the cylinder which causes high HC
emissions and fuel unaccounted for during the start. Under ambient temperature starts
E 10 and E25 offer start performance benefits over gasoline, whilst E50 and in some
aspects E75 are comparable to gasoline. E85 fuel results in considerably higher
emissions of HCs and fuel unaccounted for than gasoline during ambient temperature
starts. At -rc the start performance with ethanol suffers compared to gasoline. When
using E10 and E25 the start performance is comparable to gasoline, but with E50 and
the higher proportion ethanol fuel blends the start performance becomes far poorer.
With E85 the mass of fuel emitted from the engine as un-burnt HCs during a -rc start
is seven times the quantity with gasoline.
Hardware modifications were made to the engine in order to try to improve the start
performance of -rc E85 starts. Of the modifications tested heating the fuel within the
fuel rail produced the biggest start improvement followed by heating the intake air. An
extended cranking period prior to the start of the test only produced a small
improvement in start performance and is not worthwhile compared to the energy
needed to crank the engine. With both fuel rail and intake air heating the start fuelling
level can be 40.5% below the baseline E85 level and peak HC emissions are reduced
by 30.5%. The low volatility of E85 meant that even when incorporating the hardware
modifications, the start performance of the engine is still not comparable to the standard
engine running on gasoline due to high emissions of HCs. When cold-starting,
especially at low temperatures, the use of high proportion ethanol-gasoline fuel blends
is not suitable if low emissions of HCs are a priority.
Longer duration tests were also completed with different ethanol-gasoline fuel blends in
order to investigate their influence on engine warm-up characteristics. Larger
proportions of ethanol within the fuel resulted in higher engine work output and lower
heat rejection to the coolant and oil. With E 100 it takes 7.2% longer for the thermostat to
open compared to gasoline. The warm-up tests also showed that the exhaust gas
temperature is lower with ethanol in the fuel, which will result in a longer period before
the catalyst lights-off. A higher proportion of ethanol in the fuel results in lower NOx
emissions due to reduced peak temperatures within the engine.
|