Title:
|
Process design and optimisation of hydrothermal carbonisation
|
Abstract
Biomass is seen as an alternative material to help reduce the dependency of
fossil fuel usage in energy- and product-based application. In this thesis, the conversion
of biomass, especially agricultural waste, to value added products through hydrothermal
carbonisation (HTC) process were investigated. The aim of this research work is to
deliver information on the suitability and practicality of the hydrothermal carbonisation
process as an effective biomass conversion technology, in particular for palm oil wastes.
The HTC process requires sub-critical water medium during the procedure to produce
solid products (biocarbon) as the main products.
Agricultural waste is classified as biomass material and normally generated in
large quantity. In this work, two types of agricultural waste will be studied, which are
palm oil empty fruit bunch (EFB) and wood chips (WC). The effects on the operating
temperature, time and amount of water usage on the yield and carbon conversion for
both materials were examined. A purpose built pressure vessel was designed, with the
capacity to be operated up to 230°C and 30 bars. In addition, a program was constructed
by using Lab VIEW software to control and record the operation.
The characteristics of the biocarbon from EFB and WC were carried out through
elemental, calorific, SEM, FTlR, pyconometer and RGB colour model, to examine the
correspondence of the biocarbon characteristics with the operating conditions. The HTC
process converts the EFB and WC into higher percentage of carbon content solid
products. Based on these analyses, the increment of the operating temperature offer
more improvement on the biocarbon quality compared to the residence time. The carbon
conversion of EFB's biocarbon (operated at 220°C for 22 hours) increased for 20%
compared to the raw EFB (43.8% of carbon). In addition, the calorific value of EFB's
Abstract
biocarbon increased from 17.7 to 28.2 Ml/kg, which is nearly similar with the value of
lignite (26.8 MJlkg).
A kinetic calculation of the process was calculated by combining the shrinking
core model (SCM) and Arrhenius equation. The rate constant for both EFB and WC
varies from 0.044 to 0.1 04s·l. Also, comparison on the economic calculation for direct
combustion of EFB materials before and after the conversion process was carried out.
Based on this calculation, it can be stated that the combustion process is not profitable
for the HTC process' biocarbon because this process require quite a lot of energy. The
usage of the biocarbon as plantation area was verified by using these products as soil
conditioner in the radish growth starts and substrates in mushroom cultivation process.
Finally, it can be conclude that the HTC process is practicable method to convert
biomass into value added material. In future, improvement of the methodology such as
an addition of catalyst in the process and agitator to the rig can be done to obtain higher
yield. Also, depth investigations on the biocarbon behaviour in soil medium and effect
on the growth and quality of plant is suggested.
11
|