Title:
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The relationship between microstructure and macroscopic property changes in wood plastic composites
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Wood plastic composites (WPCs) have attracted a great deal of interest in recent
years. Their mechanical properties are commonly weaker than unfilled polymers, due
to the incompatibility between the polymer matrix and the fillers. Consequently,
coupling agents have been widely used in WPCs. The aims of this work are to
investigate the mechanical, morphological, and crystalline properties of WPCs using a
variety of test methods including: Scanning electron microscopy (SEM), Wide angle Xray
scattering (WAXS) and Differential Scanning Calorimetry (DSC). SEM inspection
has revealed that Maleic anhydride grafted polypropylene (MAPP) can effectively bind
the sawdust to the polypropylene (PP) matrix. Measurements from the isothermal
analysis (DSC) have shown that the content of sawdust and MAPP can reduce the PP
crystallisation time Significantly. In WAXS analysis, peaks representing a and B-crystals
were observed in the PP - WPCs. Furthermore, this work also investigate the
degradation behaviours of PP - WPCs, PP - WPCs which were subjected to thermal
and photo accelerated degradation to evaluate the stability of PP- WPCs. The rates of
oxidation were monitored by both hydroperoxide formation and functional groups
changes by using Fourier transform infrared spectroscopy (FTIR). Decomposition of
lignin compounds was also observed during the photo irradiation. Thermal analyses,
such as oxidative induction time (OIT) and thermogravimetric analysis (TGA) , are also
presented. The activation energy during decomposition, and lifetime estimation were
calculated from the TGA data. The results indicate that sawdust accelerated the
formation of carbonyl functional groups and hydroperoxides in the composites. A series
of relatively low activation energy were observed during the TGA pyrolYSis, attributed to
scission of weak bonds in the polymer. OIT results showed antioxidation effects
attributed to natural phenolic compounds form the wood filler during the polymer melt
state. The estimated lifetime showed that unfilled PP has the highest service lifetime,
and the estimated lifetime is reduced as the quantity of sawdust in the WPCs is
increased. A novel technique has been developed to achieve the coupling effect
between polyvinylchloride (PVC) and the cellulose material (sawdust), by coating the
surface of the sawdust with emulsion PVC. The effect of this coating is highlighted by
improved impact and flexural performance. Mechanical tests showed that the emulsion
PVC coated sawdust did significantly enhance the impact strength by as much as 83%
compared to uncoated sawdust, 37.8% compared to triethoxy(octyl)silane and 52.8%
compared to 3-aminopropyltriethoxysilane coupling agent.
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