Title:
|
A study of an electrostatic flow meter
|
On-line metering of pulverized materials in pneumatic conveying systems presents
many challenging problems especially for lean phase flow conditions due to very
complex flow regimes such as non-uniform and unstable solids concentration and
velocity profiles. To date, only a few types of meters are used in the industry, although
many methods are still being studied. Meters based on passive electrostatic method are
among the products commercially available.
The sensor studied in this thesis contained circular electrodes, and this work analyses
the static and dynamic characteristics of the electrode and the complete sensor. The
effects of velocity, particle size and electrode geometry are analysed. Based on certain
assumptions, the effects of velocity on the net charge and on the electrode
characteristics are separated. The relationship between fluctuations in concentration
and the sensor's output is established, which leads to a method of compensation for the
effect of velocity on the characteristics of the sensor.
The model for measurements of solids concentration and solids mass flow rate is
presented and verified experimentally by comparison with the weighed solids.
Comparing the model developed by theoretical analysis with that based on
experimental results, the influence of velocity on the net charge carried by solids is
given.
The effects of the sensor characteristics on both auto-correlation and cross-correlation
functions are discussed. A method to improve the accuracy of cross correlation velocity
measurement is suggested.
Prior to the above knowledge, it was not possible to use the meters to control solids
distribution or split at pipe junctions. The first experimental split trials were carried out
at EMC and the split was calculated from the mass flow rate, which was taken as the
feedback variable (PV-process variable) to form a closed-loop control. A PID control
algorithm was used for the experiments. The results show both velocity and split can be
controlled in a bifurcator system using a simple constricting valve. Although not
intended as an industrial solution, it does demonstrate the principle.
|