Title:
|
Conceptual programming : a new approach for the optimisation, analysis and novel development of simple and complex separation systems
|
Despite recognised potential of complex distillation schemes in energy savings, their
industrial applications are rather slow due to the difficulties on the design and synthesis
fronts. These difficulties can be attributed to the large number of design options and the
complicated trade-offs associated with them. The mathematical programming
approaches embrace to highly interconnected superstructures and disregard available
conceptual information in developing the general purpose formulations. That has
overloaded the synthesis efforts and restricted their applications to simple and academic
problems. In practice, engineers study some basic parameters and apply engineering
knowledge to arrive at good designs. So, the challenge is to develop efficient synthesis
representation and absorb the process knowledge to screen and target complex design
options.
This work first presents a new synthesis framework based on tasks and hybrids to
effectively represent and address complex distillation systems. It conceptualises each
complex design option as an aggregate of simple tasks by defining hybrids and introduces
transformations to account for different complex column configurations. It postulates the
supertask representation that can develop different non-conventional and novel designs
featuring fully integrated columns, parallel sequences and multiple-effect columns. Due
to discrete representation of options, the supertask offers distinctive advantage on the
modelling and optimisation fronts.
The conceptual model for the analysis of complex separation systems that exploits
thermodynamics insights and engineering knowledge of the distributed sequence and the
primary separation is developed. The design drives of competing options are
systematically assessed with the prepositions of general terms "conceptual losses" that
enable trade-offs to become clear in the optimal solution. This conceptual information is
embedded in the mathematical model to allow efficient screening. In all cases, the
approach guarantees simple model that upon formulation results in the mixed integer
linear programming (MILP) problem and ensures the global optimum. Furthermore, the
approach provides venues to interpret the results and explain the layouts selected by the optimisation.
The approach is used to solve several examples of non-azeotropic separation systems that
involve complications of industrial problems. The results of these examples show that
the approach outperforms conventional techniques in time and effort and allow the
optimisation to launch ahead and independent of simulation experiments. The
distinguishing aspect of the new approach is that it can systematically translate
optimisation solutions and muster support for the favourite designs by reviewing the
values of conceptual terms. This provides a confidence in the quality of the solution and
reveals dominant trade-offs. Also, due to the speed and the efficiency of the approach, it
is used to analyse the effect of process parameters on the structure and performance
targets of the designs.
|