Title:
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Optimal design of dynamic systems under uncertainty
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The objective of this work is to develop both theory and formal optimization-based numerical
techniques for the optimal design of process and control systems under uncertainty. While previous
work mainly concentrated on steady-state considerations and time-invariant uncertainty, the
emphasis in this thesis is on the use of dynamic mathematical models to describe the process
system and time-varying uncertainty. Flexibility considerations, robust stability criteria and explicit
control structure selection and controller design aspects are considered as an integral part of the
process synthesis/design task.
For the incorporation of flexibility and control system design in process design and optimization, a
mixed-integer stochastic optimal control formulation was proposed, the solution of which results in
process design and control systems which are economically optimal while being able to cope with
parametric uncertainty and process disturbances. Regarding robust stability criteria, a combined
flexibility-stability analysis method was developed which provides a quantitative measure of the
size of the parameter space over which feasible and stable operation can be attained by proper
adjustment of the control variables. Such an analysis step can then be included in the simultaneous
process and control design formulation.
Algorithms and numerical techniques for the solution of the resulting mathematical formulations
have also been developed. In particular, an iterative decomposition algorithm was proposed, which
alternates between two subproblems: A multiperiod design subproblem, which determines the
process and control structure and design to satisfy a set of critical uncertain parameters over time,
and the combined flexibility-stability analysis step, which identifies a new set of critical parameters
for a fixed design and control. Since both steps of the algorithm involve the solution of mixed-integer
optimal control formulations, a novel technique for the solution of this class of problems
was also proposed, featuring an implicit Runge-Kutta method for time discretization, an efficient
integration step size selection procedure and adjoint equations for obtaining the reduced gradients.
Numerical examples together with detailed process design examples, such as a ternary distillation
system and a binary double effect distillation system, are also presented to demonstrate the
potential of the proposed methodology.
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