Title:
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Plasticity induced fatigue crack closure: Modelling and Experiments
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The understanding of fatigue crack closure has been proved to be a challenging and controversial
topic among the fatigue community over the last three decades. Since the pioneering work of Elber,
different forms of crack closure have been identified (e.g. roughness and oxide induced), however,
plasticity-induced crack closure has been shown to be particularly relevant in engineering applications.
The effect of the specimen (or component) thickness has been shown to have a significant
effect on closure behaviour and this seems to be related to the relative size of the plastic zone. The
state of stress at the crack front can be predominantly plane stress, or plane strain depending on
the thickness and loading conditions. Real cracks are inherently three-dimensional; plane stress-like
behaviour is found close to the region where the crack front intersects the free surface, whereas
most of the crack front will experience something close to plane strain.
The aim of this thesis is to investigate plasticity induced fatigue crack closure from both modelling
and experimental points of view. On the modelling side combined analytical and numerical techniques
and finite element analyses have been used to investigate 2D plane stress, 2D plane strain
and 3D crack closure problems. The influence of different effects such as different material models,
surface effects, crack front curvature and residual stresses have been investigated.
The experimental part of this thesis gives particular attention to the investigation of thickness
effects on the closure behaviour (both close to and remote from the surface) and on fatigue crack
propagation. Fatigue crack propagation is measured optically and crack closure is assessed using
traditional compliance techniques (clip gauge and back face strain gauge) and Digital Image Correlation
methods. This last technique was proven to be a good alternative to gauges usually used
to assess surface closure.
Finally, experimental results are compared with modelling predictions in order to identify strengths
and limitations of these techniques. This thesis supports that crack closure effects should be taken
into account for fatigue life predictions of structures under variable amplitude loading.
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