Title:
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Multicomponent azeotropic distillation design
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In ths work, new multicomponent feasibility, column design and column sequencing tools
are proposed. These tools are particularly useful in the synthesis of distillation columns
and column sequences that separate azeotropic mixtures, where they provide accurate
design parameters as well as good estimates of product compositions for use in
commercial simulators.
Recent work on ternary mixtures has led to the development of a new criterion for
establishing staged column feasibility. This new criterion provides a necessary and
sufficient condition for staged-column feasibility, and a column design method is
developed based on this criterion for the design of simple and complex columns. The
column design method can be extended to describe non-ideal column operation as well as
packed columns. The column design method is particularly useful in the design of
columns that separate azeotropic mixtures as it provides accurate column specifications
where conventional shortcut methods fail. A retrofit method for increasing throughput is
also developed using the new feasibility criterion.
A new feasibility test for product compositions from columns separating multicomponent
mixtures is introduced. Unlike present methods, the new feasibility test requires only the
specification of the principal mole fractions in both products. Visualisation is not required
as feasibility is established numerically. The feasibility test is therefore applicable to
mixtures with any number of components. The feasibility test is extended to identify
feasible and potentially feasible classes of splits, which are defined by product regions
instead of product compositions. Various classes of splits are then grouped according to
type.
A column design method for columns separating multicomponent azeotropic mixtures is
developed. Based on a new criterion developed for application in ternary mixtures, the
new column design method requires the specification of the principal mole fractions in
both products. The design method is developed for two cases - columns that produce
pure components and columns that perform general splits. In both cases a matrix of
feasible operating parameters can be constructed, which can be used to identify
favorouble operating parameters.
The feasibility and column design methods are used to develop an algorithmic column
sequence synthesis procedure for multi component azeotropic mixtures. Given a feed
composition and product requirements, the synthesis procedure makes use of the
feasibility test for classes of splits to generate a number of potentially feasible column
sequences, each of which has an associated recycle superstructure. Feasible column
sequences are then identified and the multi component column design methods are
employed for every column in the sequence.
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