Use this URL to cite or link to this record in EThOS: http://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.600423
Title: The design of a high volume manufacturing line using a strategic management approach : the design, planning and implementation of the high volume manufacturing line with emphasis on Lean Manufacturing, Total Quality Management and Change Management principles
Author: Yumbla, Roberto
Awarding Body: University of Bradford
Current Institution: University of Bradford
Date of Award: 2012
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Abstract:
This thesis examines and develops a proposed manufacturing system methodology and quality control for the design, planning, scheduling and implementation of the Thermiculite 866 high volume manufacturing line, through the use of Lean Manufacturing, Total Quality Management and Change Management principles. The concept under investigation extends to the analysis of flow production benefits and restrictions considering specific characteristics of the product. A novel factory design methodology is proposed to achieve required production volumes and cost effective implementation. Furthermore, high product quality levels are warranted by developing a Strategic Alignment of Quality Function Deployment which brings commercial awareness to the early stages in the product/process development, and reduces the time to market it whilst promoting long-term solutions. The process and the layout design are supported by a proposed Batch/Flow Comparative Matrix. As a result, the proposed factory design methodologies and management of change introduced in the organization led to a successful production system design as well as controlled implementation according to stakeholders requirements. The design and partial implementation of the Thermiculite 866 production line illustrates the effectiveness of the methodology proposed in this thesis to manage and design the equipment and quality for the future Thermiculite production line.
Supervisor: Khan, M. Khurshid Sponsor: Technology Strategy Board for the Knowledge Transfer Partnership (KTP)
Qualification Name: Thesis (Ph.D.) Qualification Level: Doctoral
EThOS ID: uk.bl.ethos.600423  DOI: Not available
Keywords: Manufacturing strategy ; Lean manufacture ; Quality function ; Deployment ; Change management ; Thermiculite production ; Plant and line design
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